Oh No, Not Another One!
Yeah, its a stop-start system, but this one is designed for 12 volts, not
42, and has a high continuous output. Visteon calls it SpeedStart 12
because its designed for a 12-volt charging system, and can restart a hot
(or cold) engine in 400 milliseconds or less. Thats less time than it takes,
claims Visteon, to move your foot from the brake to the accelerator. Since SpeedStart
12 produces 65 Nm of torque at the shaftor 170 to 200 Nm at the crank with
pulley ratios of 2.4:1 to 3.0:1a 2.0-liter inline four is restarted at a
speedy 550 rpm.
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According to Visteon, European OEMs are interested in SpeedStart 12, as are North American automakers.
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What Do I Have To Tear Up To Use It?
According to Mike Dowsett, Visteons manager of Advanced Powertrain Systems,
The system can be implemented on an existing powertrain very, very easily,
and eliminates the need for the starter motor, ring gear, and alternator.
The biggest change underhood will be tapping into the cooling circuit to keep
the three-phase starter-alternator cool in harsh environments. Since SpeedStart
12 replaces the conventional starting system, its best suited to engines
that are 3.0-liters or less.
So There Are Some Caveats.
Whether or not it will work with more than six cylinders and larger displacements
depends on an engines internal friction and compression ratio. Because
it eliminates the starter, Visteon needed a rule-of-thumb example of the upper
limit, and three liters and six cylinders was it. Plus, Visteon worked with
its suppliers to create a special material for the otherwise standard six-rib
V-belt. Another addition is a tensioning damper that must work whether the unit
is cranking the engine or generating power. Finally, Visteon replaced the standard
lead-acid battery with a ball-regulated lead acid unit with low internal resistance
that can stand deep discharging and rapid recharging. Dowsett says the net cost
to the OEMdepending upon volume and application, of courseis between
$150 and $180 for the system.
So What Do I Get In Return?
Fuel economy and CO2 improvements of more than 5% in the real world (more in
diesel vehicles says Dowsett), near-silent starting, and the elimination of
emissions when the vehicle is stationary are the items getting the most emphasis
from Visteon. However, the 80% efficient (on average) SpeedStart 12 produces
a continuous 2.7 kW (bursts of up to 3.0 kW are possible for 30 seconds at a
time), and delivers 2 kW at idle. Thats much better than the 1 kW most
alternators (56% efficient on average) can produce at idle, and is enough to
let some of the more powerful by-wire systems migrate to 12-volt vehicles. Our
challenge from the outset, says Dowsett, was to bridge the gap to
42-volt systems, but I think this may have pushed the move to that standard
out by a few years.