I recently participated in a business forum sponsored by the Original Equipment
Supplier Association (OESA) that focused on the need to change the way the domestic
OEMs interact with their supply base. It was structured as a panel discussion
where various members of the industryfrom academia to several Tier Onespresented
their observations on the current state of OEM-supplier relations and recommendations
for improvement. Dr. Michael Moch, an ethics professor from Michigan State University,
began the forum with an overview of what he believes are the domestic OEMs
destructive behaviors with their supply base that are accelerating their market
and financial decline.
Information Sharing Between Automakers and Suppliers
(U.S. vs. Japan)
(J. Dyer, Organization Science, Nov-Dec., 1996) |
| |
|
U.S. |
|
|
Japan |
|
| |
Arms-
Length
|
|
Arms-
Partner |
Arms-
Length |
|
Arms-
Partner |
Extent to which supplier trusts auto-
maker with confidential information |
3.1 |
|
3.3 |
5.3 |
|
6.2 |
Extent to which supplier shares data
on costs |
4.5 |
|
4.3 |
4.3 |
|
5.9 |
Extent to which automaker assists the
supplier with cost reduction |
2.1 |
|
1.9 |
2.6 |
|
4.2 |
Extent to which automaker assists
the supplier with quality |
2.9 |
|
3.1 |
3.0 |
|
4.4 |
Extent to which automaker assists the
supplier with JIT/inventory mgt |
2.1 |
|
2.3 |
2.7 |
|
4.2 |
| all
numbers are from a 7-point Likert scale: 1= not at all; 4= to some extent;
7= to a very great extent |
What this chart demonstrates is that domestic suppliers are less likely to
trust the OEMs with confidential information, less likely to share data on costs,
and less likely to receive assistance from OEMs than their Japanese counterparts.
Dr. Moch also went on to quote from the article that includes this chart, as
he noted that domestic OEMs employ more than four times the number of purchasing
personnel per million dollars worth of goods purchased than the Japanese manufacturers
do. While this information is from the mid 1990s, numerous recent studies corroborate
the validity of the data.
One of the most insightful portions of the panel discussion was the presentation
by Tom Stallkamp, current president of MSX International and former president
of Chrysler Corporation. He referred to the state of domestic OEM-supplier relations
as Adversarial Commerce and listed four major problems with this
approach:
Problems with Adversarial Commerce
- It puts tension into the system.
- It brings back mistrust, which results in manipulation.
- It increases overall systems cost (i.e., you may win on one component, but
you lose elsewhere in the system).
- It institutionalizes inefficiencies in the system.
And, most importantly, the one most damaged by this kind of approach is the
OEM itself. By creating an environment of mistrust and manipulation, suppliers
withhold needed innovations from the OEM (since they will not be rewarded for
them), and the overall cost structure of the OEMs procurement process
remains much higher than their Japanese competitors. The obvious long-term loser
of this approach is the domestic automotive industry.
Mr. Stallkamp ended his presentation with several suggestions on how to improve
your success as an automotive supplier:
Steps to Improve Supplier Success
- Say no more frequently. IRN has been one of the most vocal proponents
of the just say no program on price reduction demands from OEMs.
Until more suppliers aggressively protect their position, the continuous downward
pressure on supplier margins is unlikely to stop.
- Establish supplier alliances. This is not merger-and-acquisition activity,
but a proactive strategy to align complementary suppliers.
- Involve management at all levels. Successful supplier positioning is
not a salesperson selling to an engineer or purchasing agent. It is a multi-tiered
customer development strategy that includes CEO to CEO.
- Share more information and product plans. Make sure you do not mimic
the self-destructive behaviors of your customers. Integrate your key suppliers
into your system.
- Share componentry. The whole industry is over-capacitized, so the only
way to be successful in many areas is to look for opportunities to share componentry.
- Demand adequate systems specifications from your customers. As more costs
are being pushed lower in the supplier chain, suppliers must become more diligent
in getting the necessary detail on the front end of every program.
- Significantly improve your program management capability. This is a necessity
for both OEMs and suppliers.
- Diversify your customer base. Make sure that you are not betting your
companys future on whether or not the Big 3 regain lost market share.
As I emphasized in my remarks during this panel discussion, the one advantage
suppliers have is choice. By diversifying their customer base and focusing on
the improvement strategies listed here, suppliers can successfully participate
in the non-Big 3 portion of the market. Most successful suppliers have already
begun this transition, and, as a result, are already much less dependent on
the ultimate fate of the Big 3.