Troy A. Clarke references something that he thinks is exciting. Its something
at the Lansing Grand River Assembly Plant, a $560-million, 1.9-million-ft2 plant
that General Motors personnel architectedphysically, organizationally, culturallyon
its Global Manufacturing System (GMS), a plant that is producing two Cadillac
models, the CTS and the SRX, cars that are to contemporary vehicles what Lansing
Grand River is to contemporary manufacturing practices. Clarke, the GM group vice
president of Manufacturing and Labor Relations, notes, Weve populated
that operation with a group of folks who are really steeped-in and have worked
a lot of their careers with the Toyota Production System and GMS. So whats
the part thats exciting in this? Its what happens when there is a
problem. And lets face it: There is always a problem, no matter where you
work or what you do. They solve problems the right way. Which isnt always
the most expedient way.
While GM is typically talked about in the general media for doing such things
as providing great financing deals for consumers, the advances that it has been
making during the past few years in terms of revolutionizing its manufacturing
capabilitiesand the word revolutionizing is not too strong a word to usecannot
be underestimated in its efforts to increase its market share. Clarke makes an
important point about this transformation: We have a really good team of
manu-facturing professionals at all levels of the organization, a team that weve
worked hard to get in place. He describes them as people who have a
lot of experience, and yet, I think importantly, people who are in the prime of
their careers and still have a lot of learning leftthey are still at the
early part of their enthusiasm curve, so to speak. We need to continue that.
There are, I think, several essential aspects of that point. First of all,
note that hes talking about manufacturing professionals. For
too long, manufacturing people in this country have been treated as though they
are less important than, say, the people in sales and marketing or designeven
in manufacturing companies. To be sure, there is a large difference between
someone who is just in manufacturing and someone who is a manufacturing
professional, and in large part, that differencewhich is based on
education, training, demeanor, and attitudeis something that derives from
the individual. These are people who are able to work directly with designers
and engineers on programs; they are not people who are brought in through the
back door at the last minute. Want to make a great product? Then get great designers,
engineersand manufacturing professionals.
Another important aspect is the fact that these people are experienced and
yet willing to learn more. Lets face it: Many people, no matter who they
are or what they do, find it easy to become satisfied with the status quo. They
have achieved a certain level, and until or unless something radically occurs
in their environment, learningwhich encompasses changeis anathema
to them. But if youre going to have a world-class organization, then you
need to have people who are willing to change proactivelynot wait until
it is a matter of do-or-die. Too often, the latter occurs, all good intentions
notwithstanding. People who are not only willing to learn, but who do so enthusiasticallywell,
theyre unbeatable.